Bank of five accumulators supplies high hydraulic flow to quickly close single-acting clamp and reduce cycle time.
The power unit was protected from the generally dirty environment and mounted on a mezzanine away from the actual core machine. Bosch Rexroth also designed a remote manifold incorporating logic-cartridge valve technology that helped clean up the plumbing.
This new hydraulic system also had sufficient capacity to drive a 40-in.-stroke magazine cylinder that shuttles a blow or gas head on top of the press. Originally, this cylinder was pneumatic. By converting to a smaller-bore hydraulic cylinder, we saved more air and space and actually sliced off a little more cycle time by achieving higher velocity. To control this new, high-speed cylinder, we added a proportional valve with inherent braking.
The new arrangement met all its objectives immediately. Cycle times on the core blower were reduced by 20% to help meet production schedules, and the overall plant air pressure was more stable once the huge consumption was eliminated. The cast aluminum component manufacturer has purchased three such accumulator systems and is planning more in the future.
This summary was provided by Tim Gillig, CFPS, vice president of sales at Livingston & Haven, Charlotte, N. C. For more information, visit www.livhaven.com.