This closeup view shows hydraulic rams mounted alongside jacks that lift rigs prior to moving them. Integral position transducers and level sensors keep the rigs within level 0.2 degrees.Rota’s LDTs give accurate and repeatable position feedback and can be fully imbedded in the rams, with just the electrical connection visible. All electronics are imbedded in the transducer within the ram. Stroke of the lifting rams is closely and continuously monitored to ensure safety by keeping the rig level. The rams stroke up to 9 ft moving at 4 ft/min, with typical pressures to 2,500 psi.
Mark J. Flusche, P. E., petroleum engineer at Spindletop, explained, “Because our rigs are fully automatic, alignment about the wellbore is critical. We use the Rota position sensors in the hydraulic cylinders to adjust the rig for settling during operations. The sensors allow us to make known precise adjustments.”
Because of the likelihood of explosive gases, the monitoring instruments must meet minimum requirements for a Zone 1 rating, where a hazardous atmosphere is likely in normal operation. Rota Engineering supplied intrinsically safe LDTs, which qualify for use in Zone 0, where a hazardous area is continuously present.
In the drawing shown, a magnet is held and moved by a piston to produce a 4- to 20-mA signal indicative of the ram ‘s stroke position. Rota’s LDTs are absolute devices, so if the electrical supply to the transducer is interrupted, the sensor reads where the ram is the instant power returns, even if the ram had moved during the interruption.
The sheer size of the machinery and the physical working conditions require sensors that are unaffected by vibration or shock. Rota sensors have been independently tested by Wylie Labs, subjecting the sensor to 111 G sine dwell without failure. Flusche added, “We prefer Rota sensors over others because the Rota sensors are far more robust and hold up well in the oilfield environment. Also, they are intrinsically safe and well shielded from noise caused by large ac motors and variable frequency drives.
Quick, reliable connections
Rapid access to the hydraulic ram and its mounting is accommodated by fitting the sensors with Rota’s quick-acting electrical coupling. The coupling is constructed of 316 stainless steel and is designed with interlocks that prevent producing a spark during connection or disconnection. The connectors used are IP-68 rated and can be submerged to 328 ft for 1 hr without leaking. Even when open, they maintain an IP-67 rating.